Functional Skills
Sector Experience
Languages
Experience
• Supporting an electrical cable producer in reinvigorating their operational excellence program including shop floor problem solving and continuous improvement
• Driving a client quality transformation to de-risk the commissioning and launch of a new production facility, including supporting the PMO, conducting FMEA, developing operator training systems, and implementing daily performance management system
• Optimized shutdown planning and execution for a pharmaceutical manufacturer, increasing near-term production capacity by 5%
• Developed bottom-up improvement plan for technology transfer and operations supporting new product launch at a tier 1 automotive supplier, resulting in 7% productivity improvement and significant de-risking
• Evaluated go-to-market strategy and developed investor storyline for a new deep technology entrant with novel production process for high performance material in sustainable energy
• De-risked product launch strategy for an electric mobility startup
• Optimizing customer engineering change evaluation and negotiation process at an automotive supplier to unlocked 30 mill. USD in additional revenues
• Identified 5-7% reduction in direct procurement costs and conducted supply risk and negotiation preparations for a Europ
• Managed 25-person team of research scientists and engineers, including 3 labs and pilot production facility
• Successfully implemented and led a stage gate product development system and front end of innovation ideation system, resulting in 10% of gross sales from new products and a robust new product pipeline
• Responsible for securing funding and leading collaborative innovation projects, resulting in significant funding for department operations
• Accountable for commercial operational excellence and digitalization projects
• Collaborated with commercial teams on new product introduction
• Coached and mentored project leaders, ran value stream improvement workshops and projects, and conducted "EBS Universities" across the company
• Expanded the Elkem Business System beyond shop floor improvement to supply chain, sales & marketing, and technology development
• Implemented improved work patterns to drive 5-10% capacity and productivity improvements in Norwegian plant
• Improved flow production in Brazilian plant, reducing working capital by 10%
• Developed updated strategy process, operational KPIs and operational daily management system for all production facilities. Followed up with annual audits of plant performance and corresponding improvement plans
• Led improvement and change teams across the organization and as part of FDA consent decree response. Example projects include:
• Reduced bioreactor turnaround by 50%, increasing site throughput by 5%
• Transformed QA and intermediate release processes, reducing WIP inventory by 10% while significantly reducing intermediate expiry and contamination risk
• Developed improve daily production scheduling process, focused on debottlenecking critical assets and aligning with maintenance, metrology, validation, product release and other key processes
• Trained workers and management on Lean tools and philosophy including daily performance management, 5S, Value Stream Mapping, RCA and 6D problem solving, Training Within Industry and standardized work, and pull and flow systems
• Conducted training and workshops for site, functional, and product teams on Lean and other Operational Excellence tools
• Led key improvement projects for Global Operations. Example projects include:
• Facilitated Value Stream Analysis of product release resulting in 2-week reduction in product delivery lead-time, resulting in $16 million of additional revenues